Cow Dung, Chicken Manure, and Sheep Dung Organic Fertilizer Granule Machine
Efficient Organic Fertilizer Granulation Solutions: Disc & Drum Granulators
Our company specializes in manufacturing high-quality organic fertilizer granulation equipment, designed to transform various organic materials like cow dung, chicken manure, and sheep dung into uniform, easy-to-handle granules. We offer main types of granulators to suit your specific production needs:
1. Disc Granulator (Pan Granulator):
-
Principle: Utilizes a rotating inclined disc to form granules through a combination of centrifugal force, gravity, and friction.
-
Advantages:
-
High Granulation Rate: Achieves a granulation rate of over 93%, ensuring efficient production.
-
Uniform Granule Size: Produces spherical granules with consistent size and shape, ideal for even application.
-
Adjustable Disc Angle & Rotation Speed: Allows for precise control over granule size and production capacity.
-
Low Maintenance: Simple structure and durable construction minimize downtime and maintenance costs.
-
Applications: Ideal for small to medium-scale production of organic fertilizer granules from various raw materials.
2. Drum Granulator:
-
Principle: Employs a rotating drum to agitate and compact raw materials, forming granules through a rolling and tumbling action.
-
Advantages:
-
High Production Capacity: Suitable for large-scale production of organic fertilizer granules.
-
Continuous Operation: Enables uninterrupted production for higher efficiency.
-
Versatility: Can handle a wider range of raw materials with varying moisture contents.
-
Dust-Free Operation: Enclosed design minimizes dust emissions, ensuring a cleaner working environment.
-
Applications: Ideal for large-scale production of organic fertilizer granules, particularly for materials with higher moisture content.
Both granulators offer:
-
Robust Construction: Built with high-quality materials for long-lasting durability and reliable performance.
-
Customizable Options: Available in various sizes and configurations to meet specific production requirements.
-
Environmentally Friendly: Promotes sustainable agriculture by converting organic waste into valuable fertilizer.
Choose the right granulator for your organic fertilizer production needs and experience the difference in efficiency, quality, and reliability!
Detailed Photos
Disc Granulator (Pan Granulator)
Working Principle:
The disc granulator features an inclined rotating disc (adjustable angle: 35°-55°). Raw materials (powder or wet mix) are fed into the disc, where centrifugal force and gravity cause them to roll and adhere into spherical granules. Water or binder can be sprayed to improve granulation. Finished granules discharge automatically when reaching the desired size (2-10mm).
Advantages:
Uniform & Smooth Granules - Produces round, polished pellets ideal for premium fertilizers.
Easy Operation & Adjustment - Disc angle, rotation speed, and moisture can be adjusted for different materials.
Low Power Consumption - Energy-efficient for small to medium-scale production (1-10 t/h). Wide Applicability - Suitable for organic fertilizer, NPK, and compound fertilizers.
Best for: Small farms, organic fertilizer producers, and compound fertilizer blending.
Rotary Drum Granulator with Agitating Teeth
Working Principle:
This granulator consists of a rotating drum with internal agitating teeth. Raw materials are fed into the drum, where steam or liquid binder is sprayed to promote granulation. The agitator teeth break lumps and improve mixing, ensuring uniform granule formation. The tumbling action compacts particles, producing dense granules (2-8mm).
Advantages:
High Capacity & Continuous Production - Ideal for large-scale fertilizer plants (5-50 t/h).
Strong Granule Hardness - Granules are more compact and durable than disc granulation.
Suitable for Wet & Dry Materials - Works with powdered NPK, urea, ammonium phosphate, and organic-inorganic blends.
Low Dust & Environmental Friendly - Closed system reduces pollution.
Best for: Industrial NPK fertilizer production, urea granulation, and organic-inorganic blends.
Double Roller Extrusion Granulator (Dry Granulation)
Working Principle:
This machine uses two counter-rotating rollers with molds to compress dry powder into dense sheets or strips, which are then crushed and sieved into uniform granules. No water or binder is needed (dry process).
Advantages:
No Drying Required - Saves energy and avoids heat damage to sensitive materials.
High Granule Density - Ideal for slow-release fertilizers and water-soluble fertilizers.
Low Maintenance - No liquid additives mean less corrosion and clogging.
Zero Waste Process - 100% raw material utilization, eco-friendly.
Best for: Compound fertilizer production, Organic-mineral fertilizer blends, chemical powder granulation,Snow melting agent manufacturing and Premium clumping cat litter production .
Extrusion Granulator (Wet Granulation)
Working Principle:
The extrusion granulator forces moist materials through a die plate under high pressure, forming cylindrical or oval granules. It can handle high-fiber materials (like straw or manure) and sticky mixtures.
Advantages:
Handles High-Moisture & Fibrous Materials - Perfect for organic waste, manure, and biofertilizers.
Adjustable Granule Size - Different die molds produce 3-10mm granules.
Strong Particle Strength - Granules resist breaking during storage and transport.
Low Energy Use - Efficient for small to medium organic fertilizer plants.
Best for: Organic fertilizer production, biofertilizers, and livestock manure recycling.
·WHY CHOOSE HANGHUI?
Certified with ISO9001 quality management system and CE certificate, Zhengzhou Hanghui Machinery Co., Ltd is the forerunner and expert among the fertilizer and Animal feed machinery manufacturers in Henan Province, China.
Totally, we have 3 factories, land area over 10 millions cubic meters, with more than 25 technical engineers and 70 workers. Thus we have strong technical strength, high-quality staff and CAD design center, thus we can provide fertilizer and feed plant design, process improvement, equipment manufacture, installation, commissioning, formula and etc. Since 2009, we have exported the machines to more than 100 countries.
Factory
Shipment
By the end of 2024, we have established more than 70 factories around the world, for example, 100,000Ton/Year NPK Fertilizer plant in SA, 150,000Ton/Year NPK Fertilizer plant in Syria, 80,000Ton/Year NPK Fertilizer plant in Zimbabwe, 50,000Ton/Year Organic Fertilizer plant in Nepal, 5,000Ton/Year Powder Organic Fertilizer plant in Nepal, 20,00Ton/Year Organic Granule Fertilizer plant in Nepal, 10,000Ton/Year chicken feed plant in Nigeria, 20,000Ton/Year Floating fish feed plant in Nigeria, 20,000Ton/Year Fish feed Plant in Iran, 5,000Ton/Year Floating fish feed plant in Congo, 10,000Ton/Year Bio-pellet plant in Vietnam, 80,000Ton/Year feed-pellet plant in Thailand, 50,000Ton/Year Bio-pellet Plant in USA, 30,000Ton/Year Bio-pellet Plant in Bulgaria etc.
Based on the professional maintenance team, adequate inventory spare parts, standardized after-sales service, perfect customer return visit management, mature training system, we always win most customers around the world.
We are experienced in manufacturing professional equipment for fertilizer and feed production. As for manage principles, we insist to hold the view of "quality, mission, and values."
·Quality
Being a large and professional machinery manufacturer, our factory has manufactured a series of modern specified equipment for fertilizer and feed production, including both the equipment for each process of the production line and the whole production line. Our equipment adopts the latest technology, which can make the production process more environment friendly, energy-saving and economic. Most importantly, it can ensure the quality of the final fertilizer and feed products.
·Mission
Our factory is featured with its strong technical powers, complete processing equipment and reasonable management principles. Our products are various and complete, including the fertilizer compost turner machine, crusher, mixer, fertilizer granulation machine, polishing machine, dryer, cooler, rotary sieve, coating machine, packaging machine as well as the complete new-type fertilizer production line for both organic fertilizer and compound fertilizer production. For the feed industry, we can offer you the hammer mill, Mixer, flat die/ring die pellet mill, feed extruder, air cooler, packager, and other related machines.
We aim at providing you with a more scientific and efficient way of producing qualified fertilizer and nice feed.
·Values
We always insist that quality and customers should come first. Therefore, we strive every effort to improve our services and make breakthroughs step by step, which in turn will make our products better meet the needs of our customers and improve our competitiveness in the fertilizer market all over the world.
Your satisfactions are all that we pursuit! Contact us if you are interested in our products. We are honored to provide you with any service.
·Service
Pre-sale service
Act as a good adviser and assistant of clients to enable them get rich and generous returns on their investments.
1. Introduce the product to the customer in detail, answer the question raised by customer carefully;
2.Make plans for choice according to the needs and special requirements of users in different sectors;
3. We have certain machines in lab for customer testing.
Sale service
1. Ensure product with high quality and pre-commissioning before delivery;
2. Delivery on time;
3.Provide full set of documents as customer's requirements.
After-sale service
Provide considerate services to minimize clients' worries.
1.Assist clients to prepare for the first construction scheme;
2.Install and debug the equipment;
3.Train the first-line operators;
4. Examine the equipment;
5.Take initiative to eliminate the troubles rapidly;
6.Provide technical support;
7.Establish long-term and friendly relationship.
Service commitment
1. Provide clients one-year warranty to make sure the machine work well;
2.We always keep certain inventory level of spare parts, which means the replacements can be sent to you timely.
·Contact
If you want to win, please come and visit Hanghui.
If you want to learn, also please come and visit Hanghui.
Audited Supplier 
){kind=link}