Cheap Compound NPK fertilizer line
Introduction of Cheap Compound NPK fertilizer line
Compound NPK fertilizer line is widely applied to produce compound fertilizer and the capacity ranges from 5,000-200,000 tons/year. It can granulate NPK fertilizer, DAP and other materials into compound fertilizer particles in one processing line. This equipment can specially used for manufacturing compound fertilizers with different concentrations and types, such as organic fertilizers, inorganic fertilizers, biological fertilizers, and magnetic fertilizers, etc. It is mainly used for producing spherical particles with a diameter ranging from 1mm to 3mm.
Advantages of Cheap Compound NPK fertilizer line
1. Equipped with advanced fertilizer manufacturing technique, this fertilizer production line can finish fertilizer granulation in one process.
2. Adopts advanced rotary drum granulator, granulating ratio is up to 70%, high intensity of granules
3. The inner cylinder body adopts high quality rubber plate lining structure which prevents the raw material from sticking on the plate.
4. Wide adaptability of raw materials, suitable for compound fertilizer, pharmaceuticals, chemicals, fodder and so on.
5. High-quality, stable performance, anti-corrosion and wear-resistant materials components, abrasion proof, low energy consumption, long service lifespan, easy maintenance and operation, etc.
6. High efficiency and economic returns, and the small part of feeding back material can be granulated again.
7. Adjustable capacity according to customers' requirements.
Main Components of Cheap Compound NPK fertilizer line
The whole compound fertilizer machinery in the fertilizer production line includes the following machines: fertilizer mixing machine → fertilizer crushing machine → rotary drum granulator → rotary drum drying machine → rotary drum cooling machine → rotary drum coating machine → rotary screening machine → packaging machine → spraying granulating system→ belt conveyor → and other accessories.
Working Flowchart of Cheap Compound NPK fertilizer line
The process technology of N-P-K fertilizers is advanced and reliable. According to the compatibility and crushability of the three raw materials, N-P-K compound fertilizer in different percentage composition can be manufactured applicable for different requirements of soils and crops.
1. Firstly, the raw materials are put into mixer in strict accordance with the technical requirements of each raw material quantity. Then the conveying belt sends the materials to crushing machine.
2. Then, the crusher machine smashes lump materials into small ones that the fineness meets the required for granulation. Then the conveying belt sends the materials to rotary drum granulator machine.
3. During granulating, there is a water pump to offer gas and makes fertilizer particles forming easily. The solid fertilizer powder after granulating will rise by the rotation of the cylinder and scroll down under the effect of gravity. At the same time, according to the raw material quantity, add a certain proportion adhesives for granulation. After several times repetition of the same rotation, fertilizer materials gradually form. Next the conveying belt sends the materials to rotary drum drying machine and cooling machine.
4. There are also draught fans to supply hot air and cold air to drying machine and cooling machine respectively. After drying and cooling is screening process. the coating machine can beautify the materials.
5. In the process of screening, the qualified materials can be sent to packaging machine by bucket elevator, while others are conveyed back to crusher or granulator to be re-processed.
How to Produce the High Nitrogen Compound Fertilizer by Cheap Compound NPK fertilizer line?
To produce high nitrogen compound fertilizer, one important equipment is needed in the granulating process: the spraying system. The melting tank melt the urea and then spray the melted liquid into the granulating machine so that it will mix with powder phosphate fertilizer, potash fertilizer and other nitrogen fertilizer. Then with the help of the granulator, the liquid and other raw materials will be mixed and granulated. This production technology is used to produce compound fertilizer or complex fertilizer with high nitrogen content from 25%-45%.
·WHY CHOOSE HANGHUI Cheap Compound NPK fertilizer line?
Certified with ISO9001 quality management system and CE certificate, Zhengzhou Hanghui Machinery Co., Ltd is the forerunner and expert among the fertilizer and Animal feed machinery manufacturers in Henan Province, China.
Totally, we have 3 factories, land area over 10 millions cubic meters, with more than 25 technical engineers and 70 workers. Thus we have strong technical strength, high-quality staff and CAD design center, thus we can provide fertilizer and feed plant design, process improvement, equipment manufacture, installation, commissioning, formula and etc. Since 2009, we have exported the machines to more than 100 countries.
By the end of 2019, we have established more than 70 factories around the world, for example, 100,000Ton/Year NPK Fertilizer plant in SA, 150,000Ton/Year NPK Fertilizer plant in Syria, 80,000Ton/Year NPK Fertilizer plant in Zimbabwe, 50,000Ton/Year Organic Fertilizer plant in Nepal, 5,000Ton/Year Powder Organic Fertilizer plant in Nepal, 20,00Ton/Year Organic Granule Fertilizer plant in Nepal, 10,000Ton/Year chicken feed plant in Nigeria, 20,000Ton/Year Floating fish feed plant in Nigeria, 20,000Ton/Year Fish feed Plant in Iran, 5,000Ton/Year Floating fish feed plant in Congo, 10,000Ton/Year Bio-pellet plant in Vietnam, 80,000Ton/Year feed-pellet plant in Thailand, 50,000Ton/Year Bio-pellet Plant in USA, 30,000Ton/Year Bio-pellet Plant in Bulgaria etc.
Based on the professional maintenance team, adequate inventory spare parts, standardized after-sales service, perfect customer return visit management, mature training system, we always win most customers around the world.
We are experienced in manufacturing professional equipment for fertilizer and feed production. As for manage principles, we insist to hold the view of "quality, mission, and values."
·Quality
Being a large and professional machinery manufacturer, our factory has manufactured a series of modern specified equipment for fertilizer and feed production, including both the equipment for each process of the production line and the whole production line. Our equipment adopts the latest technology, which can make the production process more environment friendly, energy-saving and economic. Most importantly, it can ensure the quality of the final fertilizer and feed products.
·Mission
Our factory is featured with its strong technical powers, complete processing equipment and reasonable management principles. Our products are various and complete, including the fertilizer compost turner machine, crusher, mixer, fertilizer granulation machine, polishing machine, dryer, cooler, rotary sieve, coating machine, packaging machine as well as the complete new-type fertilizer production line for both organic fertilizer and compound fertilizer production. For the feed industry, we can offer you the hammer mill, Mixer, flat die/ring die pellet mill, feed extruder, air cooler, packager, and other related machines.
We aim at providing you with a more scientific and efficient way of producing qualified fertilizer and nice feed.
·Values
We always insist that quality and customers should come first. Therefore, we strive every effort to improve our services and make breakthroughs step by step, which in turn will make our products better meet the needs of our customers and improve our competitiveness in the fertilizer market all over the world.
Your satisfactions are all that we pursuit! Contact us if you are interested in our products. We are honored to provide you with any service.
·Service
Pre-sale service
Act as a good adviser and assistant of clients to enable them get rich and generous returns on their investments.
1. Introduce the product to the customer in detail, answer the question raised by customer carefully;
2.Make plans for choice according to the needs and special requirements of users in different sectors;
3. We have certain machines in lab for customer testing.
Sale service
1. Ensure product with high quality and pre-commissioning before delivery;
2. Delivery on time;
3.Provide full set of documents as customer's requirements.
After-sale service
Provide considerate services to minimize clients' worries.
1.Assist clients to prepare for the first construction scheme;
2.Install and debug the equipment;
3.Train the first-line operators;
4. Examine the equipment;
5.Take initiative to eliminate the troubles rapidly;
6.Provide technical support;
7.Establish long-term and friendly relationship.
Service commitment
1. Provide clients one-year warranty to make sure the machine work well;
2.We always keep certain inventory level of spare parts, which means the replacements can be sent to you timely.
·Contact
If you want to win, please come and visit Hanghui.
If you want to learn, also please come and visit Hanghui.
Introduction of Cheap Compound NPK fertilizer line
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