Bio-Organic Fertilizer Production Line
Product Description
1. Introduction for Bio-Organic Fertilizer Production Line
The organic fertilizer Granule production line project with an hour output of 5ton planned by our company is a process of producing organic fertilizer by granulating organic waste after microbial fermentation. It is a high-tech project with significant economic and environmental benefits. At the request of your company, this plan is specially formulated for reference.
2. Technical Process for Bio-Organic Fertilizer Production Line
The entire production line is mainly used to process materials (cow dung, sheep dung, pig dung, chicken dung, sludge, rice straw, corn straw) and other animal manure organic waste after fermentation and decomposing, which contains about 30%-35% moisture content. After crushing and sieving, the binder (bentonite, humic acid) and other ingredients that need to be proportioned are measured in the batching mixing system according to the proportioning requirements. (Adding functional bacteria can produce biological organic fertilizer, adding nitrogen and phosphorus , Potassium (the total nutrient content is less than 15%) can produce organic and inorganic fertilizer) dosing, mixing, the fully mixed material is uniformly and continuously fed into the granulator by the belt conveyor, and then rounded into spherical particles by the polishing and shaping machine. After drying at low temperature and high air volume by dryer (≤65ºC), it is cooled and sieved. The finished particles are conveyed to the finished product silo by belt, and are measured and packed into storage by the computerized quantitative packaging system.
3. Description for Bio-Organic Fertilizer Production Line
1. The equipment equipped with the system must be suitable for the smooth operation requirements of the assembly line and the following equipment technical requirements;
2. All motors adopt national standard copper wire;
3. The reducer adopts the national standard heavy duty;
4. The materials and equipment involved in this plan must be manufactured in accordance with the requirements of the national standard;
5. All configurations required in this technology are included in the total quotation;
FAQ
4. How to Produce High Quality Organic fertilizer?
1st Step: De-watering process to low the moisture of the raw materials to be 50-60% by using De-watering machine or mixing dry grass or straw powder;
2nd Step: To mix the biological fermentation bacteria agent with the raw materials by using Wheel Loader or Forklift (we can provide the technology and fermenting bacteria agent.);
3rd Step: Aerobic fermentation by using Compost turner (Mobile type and Fixed type);
4th Step: Crushing the fermentation cake by using Single-level or Double-Level Vertical crusher or Horizontal crusher;
5th Step: Separating the crushed ready compost by using the Rotary Drum Screener;
6th Step: Mixing with other required components by using the Double-Shaft Mixer or Single-Shaft Mixer;
7th Step: Packing the ready powder organic fertilizer by the Packaging machine;
Till now, we already get the qualified powdery organic fertilizer. If you need to produce the granule or pellet fertilizer, we can do as below steps:
8th Step: Granulating or Pelletizing the powder fertilizer by using Disc Type Granulator, Rotary Drum Granulator, Organic-Compound Drum Granulator, Double Roller Granulator, Flat die Pellet mill, Ring Die Pellet mill;
9th Step: Drying the ready granule or pellet to be correct moisture depending on the different customers` requirements by using the Rotary Drum Dryer;
10th Step: Separating the different size Granular or pellet as different customers` requirements by using the Rotary Drum Screener;
11th Step: Cooling the separated granular or pellet bio-organic fertilizer by using the Rotary Drum Cooler;
12th Step: Coating the cooled granular or pellet bio-organic fertilizer by using the Rotary Coating machine, the coat can be dry powder or liquid;
13th Step: Packing the ready granule or pellet organic fertilizer by the Packaging machine;
14th Step: Palletizing the bags on the pallets by using the Palletizer.
5. Raw material of Bio-Organic Fertilizer Production Line
1. Agricultural waste: straw, dregs of beans, cotton dregs, rice bran, etc.
2. Animal and Poultry manure: mixture of poultry litter and animal waste, such as the wastes of slaughterhouse, fish market, urine and dung of cattle,pigs, sheep, chicken, ducks, geese, goat, etc.
3. Industrial waste: wine lees, vinegar residue, manioc waste, sugar scum, furfural residue, etc.
4. Home scrap: food waste, the roots and leaves of vegetables, etc.
5. Sludge: the sludge of the river, sewer, etc.
Detailed Photos
6. More Photos of Bio-Organic Fertilizer Production Line
If any interest or plan on the Granule Organic Fertilizer Plant, please contact and ask Hanghui Machinery Co. Ltd. To prepare the offer.
After Sales Service
·Quality
Being a large and professional machinery manufacturer, our factory has manufactured a series of modern specified equipment for fertilizer and feed production, including both the equipment for each process of the production line and the whole production line. Our equipment adopts the latest technology, which can make the production process more environment friendly, energy-saving and economic. Most importantly, it can ensure the quality of the final fertilizer and feed products.
·Mission
Our factory is featured with its strong technical powers, complete processing equipment and reasonable management principles. Our products are various and complete, including the fertilizer compost turner machine, crusher, mixer, fertilizer granulation machine, polishing machine, dryer, cooler, rotary sieve, coating machine, packaging machine as well as the complete new-type fertilizer production line for both organic fertilizer and compound fertilizer production. For the feed industry, we can offer you the hammer mill, Mixer, flat die/ring die pellet mill, feed extruder, air cooler, packager, and other related machines.
We aim at providing you with a more scientific and efficient way of producing qualified fertilizer and nice feed.
·Values
We always insist that quality and customers should come first. Therefore, we strive every effort to improve our services and make breakthroughs step by step, which in turn will make our products better meet the needs of our customers and improve our competitiveness in the fertilizer market all over the world.
Your satisfactions are all that we pursuit! Contact us if you are interested in our products. We are honored to provide you with any service.
·Service
Pre-sale service
Act as a good adviser and assistant of clients to enable them get rich and generous returns on their investments.
1. Introduce the product to the customer in detail, answer the question raised by customer carefully;
2.Make plans for choice according to the needs and special requirements of users in different sectors;
3. We have certain machines in lab for customer testing.
Sale service
1. Ensure product with high quality and pre-commissioning before delivery;
2. Delivery on time;
3.Provide full set of documents as customer's requirements.
After-sale service
Provide considerate services to minimize clients' worries.
1.Assist clients to prepare for the first construction scheme;
2.Install and debug the equipment;
3.Train the first-line operators;
4. Examine the equipment;
5.Take initiative to eliminate the troubles rapidly;
6.Provide technical support;
7.Establish long-term and friendly relationship.
Service commitment
1. Provide clients one-year warranty to make sure the machine work well;
2.We always keep certain inventory level of spare parts, which means the replacements can be sent to you timely.
·Contact
If you want to win, please come and visit Hanghui Machinery Co. Ltd.
If you want to learn, also please come and visit Hanghui Machinery Co. Ltd.
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