Small Size Soybean Extruder Dry Type Single Screw Low Energy
1. Processing method of extruded soybean/Soybean Expanding Machine
The main equipment for extruding soybean is the extruder, which can be divided into two types: dry puffer and wet extruder. The main difference between the dry extruder and the wet extruder is that the wet extruder has a modulator, and steam is introduced into the extruder. The initial input of wet extruder is larger than that of dry extruder, but the output per unit time is high and the energy consumption is low. The specific use of dry expansion machine or wet expansion machine, users can determine according to their actual situation.
2. Soybean Extruding Process/Soybean Expanding Machine
Raw material screening impurity removal crushing expansion cooling finished product packaging
In general, the production of extruded soybean flour requires the following main equipment:
1). Soybean crusher can smash soybean into soybean powder by pounding.
2). Soybean extruder: This is the key equipment for the production of extruded soybean flour. The soybean flour first enters the conditioner of the extruder, which is heated and humidified by steam. The soybean flour after steam conditioning enters the extruder from the strong feed. The function of the strong quality feeder is to prevent the materials with high heat and humidity from caking and blocking when they enter the cavity. After entering the expansion cavity, the extruder screw pushes the soybean flour forward. In the process of pushing forward, a large amount of heat is generated to make the soybean warm and mature. Finally, the extruded soybean flour is produced by the extrusion machine cavity head.
3). The water content and temperature of extruded soybean flour with high temperature and high moisture content enters into the cooler and is cooled by natural air drawn by the fan, so as to reduce the moisture and temperature of extruded soybean flour to the qualified level, so as to facilitate the storage of users.
4). Crusher: according to the needs of users, crush the extruded soybean powder to the fineness suitable for users, and finally get qualified extruded soybean powder products.
The above are the main equipment for the production of extruded soybean flour. In actual production, there are some supporting equipment. According to the different production process, the following equipment may be used: screw conveyor, elevator, pulse dust collector, brake dragon, fan, rotary grading screen, etc.
3. Detection method of extruded soybean/Soybean Expanding Machine
The purpose of soybean expansion is to destroy some anti nutritional factors effectively, improve its utilization rate, and make livestock and poultry get better production performance after feeding. However, if the aging is excessive, some amino acids will be destroyed. If it is over heated, the damage to lysine, arginine and cystine will be increased, and the digestibility of methionine, isoleucine and lysine will be decreased, and the food intake will be reduced. If the degree of ripening is not enough, it will seriously affect its utilization rate, so it is necessary to do a test on its ripening degree. Generally, the degree of ripening is determined by the activity of urease in soybean flour. At present, there are many detection methods, the more commonly used are pH value-added method and phenol red method. According to the Chinese feed standard, the value of urease activity measured by pH method should not exceed 0.4. Many studies have shown that the urease activity is only in the range of 0.03-0.04, and the feed effect is the best. However, it is better to use urea phenol red method to detect urease activity in the field of feed manufacturers. Therefore, the method is simple and fast, and the technical level is not high. It is easy to master, and can also achieve the purpose of detection in production, which is suitable for popularization and use.
4. Problems in the process of Soybean Extrusion/Soybean Expanding Machine
The quality of full fat soybean depends on good operation management and operation skills. Only by controlling the three parameters of time, temperature and humidity can the product quality be stable.
1). The quality of soybean: moisture content is 12.5% - 14%, impurity is not more than 2.5.
2). The best particle size of material entering the chamber is 3-6 mm, so as to achieve constant quality and improve production capacity.
3). In order to ensure the constant product quality, the residence time of raw materials in the chamber and the temperature in the chamber should be recorded in the production process. Generally speaking, the time of raw materials in the chamber is less than 30s, the duration of the highest temperature is 5-6s, the temperature of the best section should be 130-145 ºC, and the moisture content of the product should be below 8%. In addition, proper amount of water can be added during processing, which helps to reduce trypsin inhibitor without denaturation of lysine.
4). Cooling: the temperature of full fat soybean after extrusion is very high. It should be cooled down as soon as possible to prevent the product from over ripening and damaging the protein. It should be especially careful that the moisture content of the product after wet expansion is high, which must be fully dried and cooled to achieve safe storage moisture.
5. Parameters of Dry type Soybean Extruder/Soybean Extruding Machine/Soybean Expanding Machine
| Model |
Capacity |
Motor power |
Feed power |
Cut power |
Screw diameter |
| HH-D60 |
120-150kg/h |
15KW |
0.4KW |
0.4KW |
60mm |
| HH-D70 |
180-250kg/h |
18.5KW |
0.4KW |
0.75KW |
70mm |
| HH-D80 |
300-350kg/h |
22KW |
0.6KW |
1.5KW |
80mm |
| HH-D90 |
400-450kg/h |
30KW |
0.8KW |
2.2KW |
90mm |
| HH-D120 |
500-700kg/h |
55KW |
1.1KW |
2.2KW |
120mm |
| HH-D135 |
800-1000kg/h |
75KW |
1.1KW |
2.2KW |
135mm |
| HH-D160 |
1200-1500kg/h |
90KW |
1.5KW |
2.2KW |
155mm |
| HH-D200 |
1800-2000kg/h |
132KW |
1.5KW |
3KW |
195mm |
Parameters of Wet type Soybean Extruder/Soybean Extruding Machine/Soybean Expanding Machine
| Model |
Capacity |
Motor power |
Feed power |
Cut power |
Screw diameter |
| HH-W60 |
200-250kg/h |
15KW |
0.4KW |
0.75KW |
60mm |
| HH-W70 |
300-400kg/h |
18.5KW |
0.4KW |
0.75KW |
70mm |
| HH-W80 |
500-600kg/h |
22KW |
1.1KW |
0.75KW |
80mm |
| HH-W90 |
700-800kg/h |
37KW |
1.1KW |
1.1KW |
90mm |
| HH-W120 |
1000-1200kg/h |
55KW |
1.1KW |
1.1KW |
120mm |
| HH-W135 |
1400-1600kg/h |
75KW |
1.5KW |
2.2KW |
135mm |
| HH-W160 |
2000-3000kg/h |
90KW |
2.2KW |
2.2KW |
155mm |
| HH-W200 |
3000-5000kg/h |
132KW |
2.2KW |
3KW |
195mm |
6. Pictures of Soybean Extruder/Soybean Extruding Machine/Soybean Expanding Machine
Detailed Photos
7. Delivery of the Soybean Extruder/Soybean Extruding Machine/Soybean Expanding Machine
Within 7-10 working days after deposit payment.
·WHY CHOOSE HANGHUI ?
Certified with ISO9001 quality management system and CE certificate, Zhengzhou Hanghui Machinery Co., Ltd is the forerunner and expert among the fertilizer and Animal feed machinery manufacturers in Henan Province, China.
Totally, we have 3 factories, land area over 10 millions cubic meters, with more than 25 technical engineers and 70 workers. Thus we have strong technical strength, high-quality staff and CAD design center, thus we can provide fertilizer and feed plant design, process improvement, equipment manufacture, installation, commissioning, formula and etc. Since 2009, we have exported the machines to more than 100 countries.
By the end of 2024, we have established more than 70 factories around the world, for example, 100,000Ton/Year NPK Fertilizer plant in SA, 150,000Ton/Year NPK Fertilizer plant in Syria, 80,000Ton/Year NPK Fertilizer plant in Zimbabwe, 50,000Ton/Year Organic Fertilizer plant in Nepal, 5,000Ton/Year Powder Organic Fertilizer plant in Nepal, 20,00Ton/Year Organic Granule Fertilizer plant in Nepal, 10,000Ton/Year chicken feed plant in Nigeria, 20,000Ton/Year Floating fish feed plant in Nigeria, 20,000Ton/Year Fish feed Plant in Iran, 5,000Ton/Year Floating fish feed plant in Congo, 10,000Ton/Year Bio-pellet plant in Vietnam, 80,000Ton/Year feed-pellet plant in Thailand, 50,000Ton/Year Bio-pellet Plant in USA, 30,000Ton/Year Bio-pellet Plant in Bulgaria etc.
Based on the professional maintenance team, adequate inventory spare parts, standardized after-sales service, perfect customer return visit management, mature training system, we always win most customers around the world.
We are experienced in manufacturing professional equipment for fertilizer and feed production. As for manage principles, we insist to hold the view of "quality, mission, and values."
·Quality
Being a large and professional machinery manufacturer, our factory has manufactured a series of modern specified equipment for fertilizer and feed production, including both the equipment for each process of the production line and the whole production line. Our equipment adopts the latest technology, which can make the production process more environment friendly, energy-saving and economic. Most importantly, it can ensure the quality of the final fertilizer and feed products.
·Mission
Our factory is featured with its strong technical powers, complete processing equipment and reasonable management principles. Our products are various and complete, including the fertilizer compost turner machine, crusher, mixer, fertilizer granulation machine, polishing machine, dryer, cooler, rotary sieve, coating machine, packaging machine as well as the complete new-type fertilizer production line for both organic fertilizer and compound fertilizer production. For the feed industry, we can offer you the hammer mill, Mixer, flat die/ring die pellet mill, feed extruder, air cooler, packager, and other related machines.
We aim at providing you with a more scientific and efficient way of producing qualified fertilizer and nice feed.
·Values
We always insist that quality and customers should come first. Therefore, we strive every effort to improve our services and make breakthroughs step by step, which in turn will make our products better meet the needs of our customers and improve our competitiveness in the fertilizer market all over the world.
Your satisfactions are all that we pursuit! Contact us if you are interested in our products. We are honored to provide you with any service.
·Service
Pre-sale service
Act as a good adviser and assistant of clients to enable them get rich and generous returns on their investments.
1. Introduce the product to the customer in detail, answer the question raised by customer carefully;
2.Make plans for choice according to the needs and special requirements of users in different sectors;
3. We have certain machines in lab for customer testing.
Sale service
1. Ensure product with high quality and pre-commissioning before delivery;
2. Delivery on time;
3.Provide full set of documents as customer's requirements.
After-sale service
Provide considerate services to minimize clients' worries.
1.Assist clients to prepare for the first construction scheme;
2.Install and debug the equipment;
3.Train the first-line operators;
4. Examine the equipment;
5.Take initiative to eliminate the troubles rapidly;
6.Provide technical support;
7.Establish long-term and friendly relationship.
Service commitment
1. Provide clients one-year warranty to make sure the machine work well;
2.We always keep certain inventory level of spare parts, which means the replacements can be sent to you timely.
·Contact
If you want to win, please come and visit Hanghui.
If you want to learn, also please come and visit Hanghui.
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