Organic Fertilizer Granule Production Line
Introduction of Organic Fertilizer Granule Production Line
The
Organic Fertilizer Granule Production Line is commonly used to process different fermented organic substance into bio-organic fertilizer. It adopts one-step molding technology. Animal manure and agricultural waste are recycled as the main raw materials, thus manure or dung waste is not only creating economic benefits for the enterprise, but also making a great contribution to environmental projects for mankind.
Raw Materials of Organic Fertilizer Granule Production Line
1. Agricultural waste: straw, dregs of beans, cotton dregs, rice bran, etc.
2. Animal manure: mixture of poultry litter and animal waste, such as the wastes of slaughterhouse, fish market, urine and dung of cattle, pigs, sheep, chicken, ducks, geese, goat, etc.
3. Industrial waste: wine lees, vinegar residue, manioc waste, sugar scum, furfural residue, etc.
4. Home scrap: food waste, the roots and leaves of vegetables, etc.
5. Sludge: the sludge of the river, sewer, etc.
Features of Organic Fertilizer Granule Production Line
1. The line takes animal manure and agricultural waste as its main material, not only turns the waste into valuable things, but also protects the environment.
2. The whole fertilizer production process is centralized controlled, so this series of fertilizer machines are highly automatic and easy to operate.
3. Both batching system and packing system are controlled by the computer, thus ensuring the precision of material batching and fertilizer packing.
4. High-quality, stable performance, compact process layout, advanced technology, and convenient maintenance.
Working Process of Organic Fertilizer Granule Production Line
Organic Fertilizer Granule Production Line is a complete set of equipment from raw materials collection to the organic fertilizer packing.
·Organic materials fermentation process plays the preliminary but indispensable role in the whole production line. Two main types of compost turner are widely used to turn and mix the compost and accelerate the fermentation speed: Self-propelled compost turner and hydraulic compost turner.
·Crushing Process: The compost lump materials should be ground before the granulating process. But we can leave out crushing process when the compost material is fine enough. Vertical chain crusher and double-shaft horizontal crusher, two types of crushing machine can be used to crush lump compost fertilizer raw materials.
·In the Mixing Process, two types of mixing machine are applied to mix raw materials in the fertilizer production line: horizontal mixer and vertical mixer.
·Drying process. When granulating, the moisture of fertilizer raw materials should be less than 25%, so we should dry the raw materials if the moisture is more than 25%. Rotary drum drying machine is mainly used for drying the fertilizer with a certain degree of humidity and particle size.
·Then is the Granulator Process. Granulating process is the core part in this production line, so we choose the suitable model of fertilizer granulator according to customers detailed requirements. Disc granulator machine can be chosen to granulate the materials evenly.
·Rotary Drum Cooling Machine is used for cooling fertilizer to make fertilizer particles stronger.
·Rotary drum screening machine is used to separate the granules from the large particles which need to be returned for the second crushing and granulating. Rotary drum coating machine is used to coat the fertilizer and prevent the fertilizer from sticking together.
·The last process is packaging process. Fertilizer packaging machine can package bags quantitatively and automatically. We also need some auxiliary equipment for connection such as belt conveyor, bucket elevator, etc.
Tips: If you are a new investor in organic fertilizer production, Hanghui Fertilizer Machinery recommend you to start with
Organic Fertilizer Granule Production Line.
Certified with ISO9001 quality management system and CE certificate, Zhengzhou Hanghui Machinery Co., Ltd is the forerunner and expert among the fertilizer and Animal feed machinery manufacturers in Henan Province, China.
Totally, we have 3 factories, land area over 10 millions cubic meters, with more than 25 technical engineers and 70 workers. Thus we have strong technical strength, high-quality staff and CAD design center, thus we can provide fertilizer and feed plant design, process improvement, equipment manufacture, installation, commissioning, formula and etc. Since 2009, we have exported the machines to more than 100 countries.
By the end of 2019, we have established more than 70 factories around the world, for example, 100,000Ton/Year NPK Fertilizer plant in SA, 150,000Ton/Year NPK Fertilizer plant in Syria, 80,000Ton/Year NPK Fertilizer plant in Zimbabwe, 50,000Ton/Year Organic Fertilizer plant in Nepal, 5,000Ton/Year Powder Organic Fertilizer plant in Nepal, 20,00Ton/Year Organic Granule Fertilizer plant in Nepal, 10,000Ton/Year chicken feed plant in Nigeria, 20,000Ton/Year Floating fish feed plant in Nigeria, 20,000Ton/Year Fish feed Plant in Iran, 5,000Ton/Year Floating fish feed plant in Congo, 10,000Ton/Year Bio-pellet plant in Vietnam, 80,000Ton/Year feed-pellet plant in Thailand, 50,000Ton/Year Bio-pellet Plant in USA, 30,000Ton/Year Bio-pellet Plant in Bulgaria etc.
Based on the professional maintenance team, adequate inventory spare parts, standardized after-sales service, perfect customer return visit management, mature training system, we always win most customers around the world.
We are experienced in manufacturing professional equipment for fertilizer and feed production. As for manage principles, we insist to hold the view of "quality, mission, and values."
·Quality
Being a large and professional machinery manufacturer, our factory has manufactured a series of modern specified equipment for fertilizer and feed production, including both the equipment for each process of the production line and the whole production line. Our equipment adopts the latest technology, which can make the production process more environment friendly, energy-saving and economic. Most importantly, it can ensure the quality of the final fertilizer and feed products.
·Mission
Our factory is featured with its strong technical powers, complete processing equipment and reasonable management principles. Our products are various and complete, including the fertilizer compost turner machine, crusher, mixer, fertilizer granulation machine, polishing machine, dryer, cooler, rotary sieve, coating machine, packaging machine as well as the complete new-type fertilizer production line for both organic fertilizer and compound fertilizer production. For the feed industry, we can offer you the hammer mill, Mixer, flat die/ring die pellet mill, feed extruder, air cooler, packager, and other related machines.
We aim at providing you with a more scientific and efficient way of producing qualified fertilizer and nice feed.
·Values
We always insist that quality and customers should come first. Therefore, we strive every effort to improve our services and make breakthroughs step by step, which in turn will make our products better meet the needs of our customers and improve our competitiveness in the fertilizer market all over the world.
Your satisfactions are all that we pursuit! Contact us if you are interested in our products. We are honored to provide you with any service.
·Service
Pre-sale service
Act as a good adviser and assistant of clients to enable them get rich and generous returns on their investments.
1. Introduce the product to the customer in detail, answer the question raised by customer carefully;
2.Make plans for choice according to the needs and special requirements of users in different sectors;
3. We have certain machines in lab for customer testing.
Sale service
1. Ensure product with high quality and pre-commissioning before delivery;
2. Delivery on time;
3.Provide full set of documents as customer's requirements.
After-sale service
Provide considerate services to minimize clients' worries.
1.Assist clients to prepare for the first construction scheme;
2.Install and debug the equipment;
3.Train the first-line operators;
4. Examine the equipment;
5.Take initiative to eliminate the troubles rapidly;
6.Provide technical support;
7.Establish long-term and friendly relationship.
Service commitment
1. Provide clients one-year warranty to make sure the machine work well;
2.We always keep certain inventory level of spare parts, which means the replacements can be sent to you timely.
·Contact
If you want to win, please come and visit Hanghui.
If you want to learn, also please come and visit Hanghui.
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